The Prismatic Ultrasonic Prewelding Machine integrates automated tab welding, inspection, and quality control functionalities for high-volume battery cell manufacturing.

Key Features:

• High-power ultrasonic welding system delivering 4KW or greater output capacity
• Advanced welding components with validated lifecycle ratings of 300,000 cycles for welding heads and 500,000 cycles for welding seats, with integrated usage monitoring
• Precision thickness measurement system achieving ±0.015mm accuracy with integrated short circuit testing
• Automated tab fold detection and post-weld inspection system ensuring weld quality and dimensional compliance
• Comprehensive process control including cell code scanning, positioning, dust removal, and defect segregation
• Multi-stage quality assurance system maintaining burr control under 50μm and achieving 99.8% yield rate at 24 parts per minute

Additional technical specifications and system integration documentation available upon request.

Additional documentation available upon signing NDA

• Detailed Technical Specifications

Key Technical Specs:

• Throughput: 24ppm
• Welding Power: ≥4kW
• Process Yield Rate: 99.8%
• Process Failure Rate: 2%
• Cutting Burr Tolerance: 50μm
• Welding Head Service Life: >300000 Cycles
• Welding Seat Service Life: >500000 Cycles
• Maintenance Inspection Cycle: 200000 Cycles
• Thickness Measurement Accuracy: ±0.015mm
• Omron Control Systems
• Built to GB Standards

Serial Number: 18-3041