Product Description

The Cell Winding System integrates advanced electrode processing, diaphragm handling, and termination functionalities for precision cell manufacturing in battery production environments.

Key Features:

• Three-station turntable design with dedicated stations for winding operations, termination tape application, and finished cell discharge
• Dual-stage pole ear pre-folding and beating structure ensuring zero rebound during processing
• Integrated core hot hole functionality for seamless cell production
• Comprehensive material handling system supporting 6-inch pole hanging shafts (max roll Ø750mm) and diaphragm shafts (max roll Ø350mm)
• Precision alignment capability with overall winding alignment of ±0.5mm and visual inspection accuracy of ±0.1mm
• Advanced process controls including electrode unwinding, closed-loop tension management (±5% fluctuation), and CCD alignment detection
• Multiple quality enhancement systems including electrode brush dust removal, iron removal, and diaphragm static elimination

The system is engineered for high-volume production with 15ppm throughput efficiency (for electrode lengths ≤5m) while maintaining a 99% excellent rate, and is designed to accommodate cells with 30-50mm diameter and 80-120mm height ranges.

Additional documentation available upon signing NDA

• Detailed Technical Specifications

Key Technical Specs:

• Equipment Type: 3-Station Turntable Winding Machine
• Production Efficiency: 15ppm (parts per minute)
• Electrode Length Capacity: Max 5m
• Machine Availability: 99%
• Machine Yield: 2%
• Pole Hanging Shaft Diameter: 6 inches
• Maximum Pole Roll Diameter: 750mm
• Diaphragm Hanging Shaft Diameter: 6 inches
• Maximum Diaphragm Roll Diameter: 350mm
• Core Diameter Range: 30-50mm
• Core Height Compatibility: 65-130mm
• Overall Winding Alignment: ± 0.5mm
• Visual Inspection Alignment Accuracy: ± 0.1mm
• Tension Fluctuation: ± 5%
• Omron Control System

• Built to GB Standards

• Serial Number: 36-90575