Prismatic Cover Plate Welding 1000

Overview

High-precision automated laser welding system designed for prismatic battery connecting piece assembly, integrating multi-stage processing capabilities with real-time quality control for high-volume manufacturing applications. ## Key Features - Advanced 6000W IPG ring laser system with Ruilei vibrating mirror module delivering effective weld penetration depth ≥0.6mm and effective melt widths ≥1mm for both positive and negative connections - Automated Z-axis adjustment capability accommodates variable connecting piece thicknesses while maintaining precise alignment tolerances of ±0.2mm - Integrated industrial vision system performs comprehensive weld inspection, monitoring for defects including burst points, penetration issues, and dimensional conformity - Complete automation suite including cover plate feeding, code engraving (30W laser), dust removal, and code scanning with material traceability - Multi-stage adhesive application system with adjustable positioning (±1.0mm precision) for bottom and side tape placement, including U-shaped glue application and post-weld leveling - Achieves 10 parts per minute throughput while maintaining stringent quality standards including ≥400N tensile strength and ≥80% weld adhesion area ## Additional Documentation (NDA Required) - Detailed specifications - Process parameters - Quality control protocols ## Key Technical Specifications |||| |:--|:--|:--| |**Processing Speed**|10 PPM|| |**Laser Power Output**|6000 W|| |**Penetration Depth**|≥ 0.6 mm|| |**Anode Weld Width**|≥ 1.6 mm|| |**Cathode Weld Width**|≥ 1.9 mm|| |**Welding Tensile Strength**|≥ 400 N|| |**Wire Peeling Tension**|≥ 200 N|| |**Core Alignment Tolerance**|± 0.2 mm|| |**Adhesive Tape Position Tolerance**|± 1.0 mm|| |**Electrode Assembly Alignment**|≤ 0.5 mm|| |**Weld Adhesion Width**|≥ 0.7 mm|| |**Control Systems**|Omron|| |**Standards**|Built to GB Standards|| Serial Number: 13-4084