On Machine Camera Options for Diamond Turning

Overview

On Machine Camera Options for Diamond Turning offers two observation systems—an analog video system with a self-contained display and a digital video system that integrates with the machine PC. Analog video observation system: field of view approximately 2 mm up to 8 mm; working distance 90 mm; independent 15 inch LCD color display monitor. Digital video observation system: field of view 7.8 – 280 mm; working distance 150 – 450 mm; camera connects to a USB port on the Windows 7 PC that is integrated into the Nanoform Ultra series systems; software for image annotation and video capture included. System-level performance metrics: demonstrates the capability to set tools using on-machine metrology to under 0.5 µm and decreases unproductive time by up to 30 minutes. Typical use is on diamond turning machines for in-situ visual inspection, tool-setting and process monitoring. The analog option provides a standalone live-view for operators via its independent 15 inch LCD, while the digital option supplies wider field-of-view coverage and image capture/annotation when tied into the Nanoform Ultra series Windows 7 PC via USB. These camera options support sub-micron on-machine tool setting, reduce setup and idle time, and provide recorded video/images for process documentation, troubleshooting, and quality verification during precision turning operations.