Calendering Thickness Measurement System

Overview

6056-02 LIB CAL SCANNER-1000MM delivers high-precision optical measurement capability for lithium-ion battery electrode manufacturing with real-time thickness monitoring across 1000 mm sheet widths. ## Key Features - 6213-82 optical caliper sensor system providing high-resolution thickness measurements for quality control applications - Translation stage with dual carriage and synchronous belt drive enabling scan speeds from 50 to 300 mm/s - Closed-loop control capability when integrated with calendering stack PLC systems - Hard anodized precision aluminum rollers with vertical adjustment capability (±3.5 mm) for optimal material handling - Welded C-frame structure (220 mm × 220 mm × 8 mm THK HSS) providing robust stability during high-precision scanning operations - Integrated HMI control panel with comprehensive system interface - Standardization assembly for accurate calibration and measurement traceability - Bidirectional sheet flow capability for flexible integration into production processes System is designed for seamless integration into battery manufacturing facilities with comprehensive documentation available upon request. ## What's Included - Optical caliper scanner with 1000mm measurement width - Precision measurement sensor system with servo-driven carriage - HMI control panel with interface software - 2x custom mounting pedestals to align foil with roller entry and scanner head - A new custom mounting solution can be built, if fitment is an issue for specific project requirements ## Additional Documentation (NDA Required) - Detailed Technical Specifications ## Key Technical Specifications |||| |:--|:--|:--| |**Maximum Sheet Width**|1000 mm|| |**Measurement Range**|5 - 500 μm|| |**Measurement Resolution**|0.1 μm|| |**Measurement Gap**|10 mm|| |**Measurement Spot Size**|<1 mm|| |**Repeatability (2σ)**|<0.60 μm|| |**Scan Speed Range**|50 - 300 mm/s [2 - 12 in/s]|| |**Scan Stroke Length**|1325 mm|| |**Throat to Sensor Distance**|1220 mm|| |**Instrument Air Requirements**|2.7 - 4.1 bar [40 - 60 psi], 115 L/min [4.0 CFM]|| |**Dry Air Consumption**|0.6 m³/h|| |**Electrical Power**|~1000 W AC|| |**Maximum Ambient Temperature**|50°C [122°F]|| |**Power Requirements**|120-240 VAC, 15A, 50/60 Hz, Single Phase|| |**System Weight (with pedestals)**|760 kg [1,672 lbs]|| |**Overall Dimensions (L×W×H)**|3224.9 mm × 867.0 mm × 1033.6 mm||